Tableting Machines

TECHNICAL SPECIFICATIONS OF SMP PRESS – II – 37 D TOOLING

Depending upon material characteristic & available room atmosphere only.

Salient Features

• Double Rotary High Speed Tablet Presses
• In Compliance With Cgmp.
• This Tablet Compression Machine Is With Hydraulic Power Pack Main Compression Of 10 Tons. (100 Kn)
• Motorized Dozer, For Precise Dept Of Fill Adjustment Is With This Pill Press Machine.
• With Load Cell At Main-Compression For Pressure Measurement
• With Plc & Color Mmi Touch Screen 7” With Ethernet Module Plc & Hmi Also Can Be Data Cullect In Pan Drive And Take A Printout Of Your Current & Past Product Data.
• This Tablet Press Machine Is Four Sides Open With Upper Guards. Control Panel Is Separate.
• With Ac Variable Drive & Zero Clearance Feeder Frame
• Vibration Free And Easy To Operate At 50 Rpm
• With Sturdy Structure Design.
• Power Main Motor 10 Hp.
• Bi Layer Attachment
• Central Drive System With Helical Ring And Pinion.
• Continues Oil Lubrication System In Turret And Helical Ring/Pinion. 
• High Speed Tablet Press With Outstanding Engineering, Performance And Reliability.
• Front And Easy Outside Controls.
• Ac Invertor Variable Drive For Main And Feeder Motor.
• Separate Control Panel – Safe Against Electric Short Circuit During Steam Wash.
• Auto Lubrication With Fine Tuning Valve And Timer.
• Extremely Robust Quality Engineering, House In An Easily Accessible Cabinet.
• Simple And Convenient Operation, Operator Protection, Cleanliness And Ease Of Maintenance.
• All The Tablet Parameters Can Be Fine Tuned During The Operation Of The Machine From Out Side The Tableting Zone. 

Sound Reduction:

The Tableting Zone Of The Machine Is Totally Enclosed To Minimize Noise Emission. Entire Drive Mechanism Is Contained Within The Lower Cabinet,  Which  Is  Closed By Vibration Isolated, Sound  Reducing  Guards.  Anti-Vibration Mounts Are Fitted As Standard.

Operator Safety:

Safe  Machine Operation Is Of Utmost Importance. To Ensure  Safety,  All Upper  Guards  Have Been Fitted With Interlock Switches. If A  Guard  Is Open,  While The Machine Is In Operation, The Machine Will Stop Immediately. Lower  Guards  Are Fitted  With Lockable Handles.

Cleanliness And Cleavability:

Within  The Tableting Zone There Are No Painted Surfaces And  The  Large Cabinet  Combined With Wide Counterbalanced Upper Guards Give  Excellent Access  To  The Area For Cleaning Purposes. Lower  Punch  Scraper  Seals Prevent  Material  Passing Through The Lower Punch Guides Into  The  Cam Tracks.  (Lower Punch Scraper Seals Are Available In 37 Station  And  45 Station  Only). This Results In Reduced Wear And Extended Tool Life In Addition To Enabling The Machine To Run For Longer Periods Between Clean Downs.  Externally The Machine Is Paint Free And  The  Stainless  Steel Panels On All Sides Facilitate Cleaning Operations.   A Hinged Transparent Cover  Protects The Control Panel, Although The Safety Stop Is  Operated  Without Opening The Cover. Easy Access To Upper Punch For Removal Due To Quick Release Mechanism. The Upper Punches Are Protected From Dust By An Upper Punch Guard. This Helps In The Minimizing Of Tight Upper Punches And Reduced, Punch And Cam Wear. Hoppers, Doors And Guards Of Lower Cabinets Etc. Are Quick Removable Without Using Any Tools. This Also Helps Reducing Downtime.

Obviating Dust Hazards:

In High Speed Tableting, Dust Extraction Is Essential. Dust  Extraction Nozzles  At Compression Point Are Provided As Standard.  Suitable  Dust Extractor  Unit  With Necessary Hose Piping Can Be Supplied  Extra,  For Fitting To Smp Press Ii When A Centralized System Is Not Available.

Quick And Easy Tool Change Over:

Smp Press Ii’ Has Been Designed To Minimize The Change Over Time. The Weight Adjustment Section Is Easily Removable Which Provides Goods Access For The Removal/Replacement Of Lower Punches And Dies. This Adjustment Can Be Done Without Opening Lower Cabinet, Away From Compression Zone. The Hand Wheel Is Conveniently  Located For Indexing The Turret Suring Tool Changeover With Single Operator.

Feeding Of Material:

Smp Press Ii Is Fitted With Rotary Feeders Specially  Designed  For High   Speed  Operation.  Exceptional  Tablet  Weight  Consistency   And Operational  Cleanliness Are Ensured. Feeders Can Be Easily  Removed  For Cleaning Between Product Changeover. Effective Feeder Leveling Ensures That The Feeder Base Can  Be Easily Set And Maintained At The Desired Height. Resetting Of The Feeder Base Is Not Required Even If The Feeder Is Removed For Cleaning.
The  Stainless  Steel  Hoppers Have Powder Sights  For  Visual  Checking. Material  Flow  From  Hopper To Feeder Is Easily  Regulated  Within  Fine Limits, Without Having To Shut Down The Machine. Powder Spilling  Losses Are Kept To An Absolute Minimum By The Powder Circulating Band Fitted To The  Feeder.  Generated  Cam  Tracks,  Which  Reduce  Machine  And  Tool Loadings, Ensure Highly Efficient Operation With Low Wear Factors  Three Sets  Of Fill Cams Keep The Die Table Clean And Prevent Over Loading  Of The  Rotary  Feeders.  These Cams Cover The Full Filling  Range  Of  The Machine.

Drive Arrangement And Lubrication:

The Drive Is Transmitted From The Electric Motor With Variable Frequency Control  To  Gearbox Through Timing Belt. The Final Drive Is By Replaceable Internal Helical Gearing. The  Turret Is  Mounted On Bronze Bushes And Antifriction Thrust Bearings. The  Gear Drive And Turret Bearings Are Continuously Pumped And Lubricated. All Pressure Pins Are Lubricated By An Automatic Intermittent Forced Feed System  And Lubrication Is Provided To The Punch Heads. All Revolving Parts Are Mounted An Anti-Friction Bearings.

Pressure Loading And Overload Release:

The  Pressure Units Are Self-Contained To Obviate Stress On Other  Parts Of  The Machine. Pressure Is Applied By Means Of Manual Hydraulic Pump. The Overload Release Is Unique In Its Operation On Both Upper And Lower Punches, Providing A Valuable Extra Safeguards Against   Overload.
Effectively  It Is The Safety Valve Of The Machine. It Ensures That Any Overloading Transmitted To The Punches Is Only A Small Percentage Of The Total Loading.  Both Upper And Lower Pressure Rolls Are Adjustable, Allowing Variation Of Position At Which The Tablet Is Made In The Die. This Is Particularly Desirable With Difficult Materials, Or When Thinner Tablets Are Being Produced. Double Die Life Can Be Obtained By Reversing The Dies.

Weight Adjustment, Tablet Thickness And Pressure Roll Positions Are All Graduated, Enabling Matched Setting To Be Made Both Sides Of The Machine.  Adjustments May Be Carried Out While The Machine Is Running. Removable Panels Allow Access For A Fork Lift Truck And Give A Clearance Of Approximately 100 Mm Below The Machine. Alternatively The Machine May Be Moved By A Direct Lift Applied To An Eyebolt On The Top Of Machine.

Main Pressure Could Be Changed Depending Upon The Size Of The Compress And Filling Depth, Powder Or Granulation. It Is Dependent On The Physical Specification Of The Used Material For The Compress.

A Tablet Press Machine Is An Electro-Mechanical Device That Transforms Powder Into Tablets Of Uniform Sizes And Thickness By Using Compressive Forces. Smp Brings To You Tablet Press Machine – High Speed Double Rotary Tablet Press (“Smp” Model Press – Ii 37 Stn “D”) To Speed Up The Tablet Press Process Giving High Yields. The Output Of The Machine Can Be Up To 2,25,000 Tablets / Hour (Depend Your Product). The Machine Has A Sturdy Build Up Ensuring The Machine Can Perform The Operation Of Pill Press For Longer Durations. The Structure Of The Machine Is Fabricated In A Manner To Ensure The Operation Without Any Vibration. The Main Pressure Of The Pill Pressing Machine Can Also Be Regulated Allowing You To Vary The Raw Materials For The Operation.

The High Speed Double Rotary Tablet Press Comes With A Sturdy Structure Design Ensuring The Reliability Of The Machine. The Tablet Press Machine Has Its Four Sides Open With Upper Guards With A Separate Control Panel. The Machine Is In Compliance With Cgmp And Performs A Vibration-Free Operation With Easy Operation Machine Designe Can Be At 50 Rpm. The Load Cell Is Provided In The Tablet Press Machine At Main-Compression For Pressure Measurement. It Comes With A Hydraulic Power Pack System. The Main Compression Is Set At 10 Tons (100 Kn). The Main Power Motor Of The Machine Powers 10hp.

The Above Specification And Features Of The Machineries Are Subject To Change Without Any Prior Notice For The Technical Development.
Owing To Perfection And Quality Oriented Approach, We Have Carved The Niche In The Industry By Offering A Supreme Quality SMP Press - LI Hi-Speed Double Rotary Tablet Press. Our Offered Machine Is Manufactured Using Quality Approved Components And The Latest Technology Under The Guidance Of Our Dexterous Professionals. This Machine Id Duly Examined On Different Quality Parameters Which In Line With International Industry Standards. Beside This, Our Provided Machine Is Extensively Acclaimed In The Global Market Owing To Its Hassle Free Performance And Robust Construction. 37 STN “D” Tooling / 45 STN “B” Tooling / 61 Stn “BB”