Liquid Filling Lines - Washing Machine

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High Speed Automatic Rotary Ampoule & Vial Washing Machine

Description

High Speed Automatic Rotary Ampoule & Vial Washing Machine is specially designed to wash Ampoule & Vial with minimum contact of machine parts with container. Machine with specially designed Gripper system holds the container from Neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.

Salient Features

  • All contact parts with the internal surface of Ampoules/Vials and the wash media are made of AISI SS 316L Stainless Steel
  • Other parts are made from engineering plastic, FDA approved or AISI SS 304 Stainless Steel
  • All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards
  • 18 Jets for 6 Internal washing zones
  • 15 Cassette of Grippers each having 2 Grippers
  • Suitable for 1ml to 25ml ampoule & 2ml to 100ml vials
  • Washing sequence can be made as per customer’s requirements
  • 3 Pumps and 3 Tanks of 25 liters each
  • Each washing zone with independent circuit to avoid contamination
  • Automatic Infeed and Exit of Ampoules/Vials
  • Output capacity of up to 240 Ampoules/Vials per Minute

Process Operation

Ampoules/Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Ampoule/Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed ampoules/vials are again inverted to neck upward position and feed to output star wheel. Washed ampoules/vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel

Washing Cycle

1st wash Recycled Water (WFI)
2nd wash Compressed Air
3rd wash DM Water
4th wash Compressed Air
5th wash Water for Injection (WFI)
6th wash Compressed Air

Technical Specification

Model: AVRW-120 AVRW-240
Production Rate: 70 to 120 Containers/Minute 90 to 240 Containers/Minute
Input Specification: - -
Ampoule Diameter 9mm to 21.5mm 9mm to 21.5mm
Ampoule Height 60mm to 140mm 60mm to 140mm
Vial Diameter 14mm to 56mm 14mm to 56mm
Vial Height 32mm to 110mm 32mm to 110mm
Power Specification: 4 H.P., 3 Phase 50 Hertz, 4 wire system 4 H.P., 3 Phase 50 Hertz, 4 wire system
Optional Accessories: Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Utility: Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size
Water Tank & Pump: 3 nos. each with 25 Liters Capacity & Centrifugal pump 3 nos. each with 25 Liters Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) 2450mm (L) X 2000mm (W) X 1300mm (H)